Pu Gasket Dispensing Machine
Pu Gasket Dispensing Machine
Pu Gasket Dispensing Machine
Pu Gasket Dispensing Machine
Pu Gasket Dispensing Machine

Pu Gasket Dispensing Machine

CNC PU gasket dispensing machine For Electrical Enclosure combines with the smart control system performs perfectly the function of waterproof, dust-proof, and noise-reduction. PU gasket dispensing machine with the key features of fast response, high accuracy, stable performance, and easy handling, which has been used in a wide range of industries, such as power distribution cabinets, auto parts, electronics, and electrical, lighting, filters, packing and so on.

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Product Details:


Main Features of CNC PU gasket dispensing machine
1) Intelligent operation simulation, fast speed.
2) High efficiency, save labor, time, and effort.
3) Low raw material cost.
4) Good resilience, no joint.
5) Smooth turn, not easy to fall off, beautiful.

Product Features:


Special advantages of WINMAN PU gasket dispensing machine:
(1) Independent development programming (software part) combines ABB/NEC hardware parts!
(2) Adopts 6-7 Japan PANASONIC servo motors for PU gasket dispensing machine, customized Germany BARMAG metering pump, 15years usage life of Junction box gasket machine.
(3) Germany customized BARMAG metering pump! High precision spray amount quantitative, Gasket width from 5-30mm adjustable of WM-601 PU gasket dispensing machine
(4) No need for air-condition room for WINMAN PU gasket dispensing machine,-15°C-45°C automatically temperature conforms on PC by WIFI, 0.4kw match well with the development control system;
(5) Suitable for any kind of brand's raw material (SONDERHOFF / DOW / RAMPF / BASF...);
(6) At least 400meter for once time water or solvent cleaning! Improve the work efficiency;
(7) 4KW power consumption saves your cost; avoid power outages, PU gasket dispensing machine.
(8) ABB molds and Chips as the core for controller system PC with WIFI operation system;
(9) With FOAM E/SASO/CE/ISO9001/ROHS certification;
(10) SMC/OMRON/SCHNEIDER...famous brands of main configurations, We write software by ourselves, no need help by other company, programming flexible for production line;

Product Parameters:

III. Junction box gasket machine Parameters:

(1 Linear Robot:

 

3-axis Traversing range:

X: 2300mm Y: 1350mm Z: 200mm (can be custom-built )   

 

Max. sliding speed:

4000mm/min    

 

Overall Dimensions:

3650mm*2980mm*2150mm( L x W x H)  

 

Rated capacity, Average consumption:

4kw, 3kw

 

Overall space:

18m³-20m³

 

System Memory:

No limits of CAD drawings   

 

Interface Language:

Chinese/English    

 

Components(A&B) - 2:

Polyurethane A&ISOB, PU gasket dispensing machine

 

Mains power supply :

415V 50HZ 3phaseAccording to local industrial voltage        

(2 Mixing Head- 4 cylinder valves      

 

Output capacity:

0.5g/s-5g/s    

 

Application:

Junction box Electric Cabinets, Lighting, Water-proof cases, Electronics, Air Filter…

 

Strip width:

5-30mm/3-30mm for both flat and with concave type products, for both 2D&3D

 

Operating pressure:

0-20 bar/component   

Application and After-Sales Service:

Application products of PU gasket dispensing machine: Junction box, Electric Switchboards, Electrical Control Panels, Electrical Distribution Boards, Electrical Enclosures, Anti-explosion box, Auto fittings mountings, Automobile mountings, the Automobile battery cover, Automobile inner door handle, Led lighting, lifting jack, Mitsubishi water-proof box, Percolator filter, plastic cabinet, Plastic water-proof box, Lamp cover, Locks shell, Purification room door, Refrigerator door, Transformer protect cover, Street lighting, Water-proof cabinet, Water-proof cabinet, Waterproof box, Transparent box, Air cleaning filter, ABS Enclosure Junction Box, ventilation cover, Explosion-proof light, Outdoor Lights, Street lighting, Stadium lighting, Brake lights, LED luminaire, Lighting fitting, Transformer protect cover, Plastic water-proof box…

After sale serves for PU gasket dispensing machine:

1. Country of original: Shanghai city, China.
2. Available approvals: ©CE ™ROSH ™ISO9001
3. Availability of Samples: Free making samples, the freight on their own.
4. Warranty period: 1 year 12 months limited warranty from the date of acceptance after the buyers' technician's installation in place! Both for the software & hardware 1-year warranty.
5. Spare parts are available for 12months after the last order of all our terms. These spare parts are used for maintenance purposes at your factory only.
6. Manual book:We will send the digital manual with product photo/line drawing in high resolution, English language for PU gasket dispensing machine.
7. Installation & commission: Free cost of the Remote online instruction or installation in buyer’s factory place, buyers responsible for the flight tickets back & forth, and board & lodging fee. <=7days. One person.
8. Optional machine parts: one set for PU gasket dispensing machine.
9. Sales agreement: one piece.
10. Videos links:
Official website: www.shwinman.com
Alibaba: www.winman.en.alibaba.com
Youtube: https://www.youtube.com/playlist?list=PL0PCBU61y9nQ3fZNKJhFWnmenPBpY_cHy

1. Spare parts of Junction box gasket machine:

No.

Spare parts

Diagram No.

Model

Price

Replacement cycle

15

o ring  for mixing cup

 

3.2*2

0.28$/pc

2 month

16

o ring  for spray pipe

 

4*2&5*2

0.24$/pc

2 month

17

o ring  for water valve/feed valve

 

16.1*2

0.24$/pc

2 month

18

o ring  for seal head

 

19.1*1.8

0.24$/pc

2 month

19

o ring  for feeding valve

 

 24*2

0.18$/pc

2 month

20

membrane for all necessary parts

 

28.1*1.8

0.18$/pc

3 month

21

spray nozzle

QT-01-05

Φ5Φ6

1.06$/pc

Accordingly

22

white head of stirring shaft

QT-01-02

White color

2.89$/pc

2 month

23

Shaft seal

QT-ZF-01

Black color

22$/pc

3 month

Except these quick-wear parts, any other spare parts on our machine with any broken problem , all free to be fixed & replaced by SHANJI within warranty period ! Such as meter pump / Motor /Tanks / System…

2. The main process of this PU gasket dispensing machine being produced:
We WINMAN all produce PU gasket dispensing machine by our own manufacturing, for mixer cavity head, machine cabinet control system, machine structure body, AB chemical drums, Working table, chemical PU auto feeding…


PU gasket dispensing machine working process:

One person for the monitoring, PU gasket dispensing machine could automatically running, cleaning, stop…any shapes of multiple dimension products could be carried out directly.



3. AB polyurethane consumables:
1. AB two components, A (Polyurethane), B (Isocyanate)
2. AB ratio is 5:1,1kg produce 30m length (15width/7height)
3. Curing time 10-15minutes, Assemble time suggest 1hour
4. 1kg raw chemical cost about 6$-10$, less than 0.2USD per meter for whole cost 5.Machine can work continuously for 400meters length without stop
6. Recommend material brand: China / Basf / Dow / Rampf / Sonderhoff
7. Within 10-100000mps viscosity material all allowing (Silicon / Loctite glue/Pelseal)

4. Production line of PU gasket dispensing machine:
For Whole PU gasket dispensing machine assembly line, it includes 2kinds of the machine, AB Glue Potting Machine, and Robot PU Foam Gasket Machine.
1: The entire assembly line requires 2-3 operators;
2: One operator is responsible for product feeding, one operator is responsible for product appearance confirmation and product guide strip installation, and one operator is responsible for finished product unloading and collection guide strip.
For whole line configurations, accessories, running methods, we all accept customizatio